Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
208 words
A process for making substrates for mounting and interconnecting high density components comprising a substrate core,a printed circuit conductor pattern and wire scribed conductors, characterized in that it comprises the steps of - forming on said substrate core at least a first and a second printed circuit pattern electrically insulated from each other; - forming at least one cavity in predetermined locations penetrating said second pattern and substantially exposing said first pattern; - providing interfacing means between the said circuit patterns for establishing electrical conduct between respective conductors of the first and second pattern; - applying and affixing filaments over said printed circuit patterns, said filaments comprising a conductive core, thus forming a wire scribed circuit pattern; - applying a substantially smooth, flat, planar coating over the surface provided with said wire scribed circuit pattern thus maintaining the position of the filaments and providing a surface suitable for mounting surface-mounted components; - forming, at predetermined locations on said planar surface, at least one cavity penetrating said coating and substantially exposing the conductive core of a respective conductor filament while maintaining the integrity of said wire scribed pattern; and - providing conductive interfacing means between said core of said conductor filament and the external surface of said planar coating.
Claim 2
Dependent Claim
208 words
A process for making substrates for mounting and interconnecting high density components comprising a substrate core,a printed circuit conductor pattern and wire scribed conductors, characterized in that it comprises the steps of - forming on said substrate core at least a first and a second printed circuit pattern electrically insulated from each other; - forming at least one cavity in predetermined locations penetrating said second pattern and substantially exposing said first pattern; - providing interfacing means between the said circuit patterns for establishing electrical conduct between respective conductors of the first and second pattern; - applying and affixing filaments over said printed circuit patterns, said filaments comprising a conductive core, thus forming a wire scribed circuit pattern; - applying a substantially smooth, flat, planar coating over the surface provided with said wire scribed circuit pattern thus maintaining the position of the filaments and providing a surface suitable for mounting surface-mounted components; - forming, at predetermined locations on said planar surface, at least one cavity penetrating said coating and substantially exposing the conductive core of a respective conductor filament while maintaining the integrity of said wire scribed pattern; and - providing conductive interfacing means between said core of said conductor filament and the external surface of said planar coating.
Claim 3
Dependent Claim
13 words
The process of claim 1 wherein said interfacing means is a metal deposit.
Claim 4
Dependent Claim
16 words
The process of claim 2 wherein said metal deposit is formed by a metal plating operation.
Claim 5
Dependent Claim
22 words
The process of claim 1 wherein said substrate core is, or is provided with, an additional core layer which is dimensionally stable.
Claim 6
Dependent Claim
33 words
The process of claim 1 wherein the coefficient of thermal expansion of said substrate core substantially matches the coefficient of thermal expansion of the components which are to be mounted on its surface.
Claim 7
Dependent Claim
23 words
The process of claim 1 wherein the coefficient of thermal expansion of said substrate core is between 5 and 20 x 10⁻⁶ in/in/°C.
Claim 8
Dependent Claim
31 words
The process of claims 1 to 6 further comprising the step of providing,at a predetermined location,at least one through hole intersecting at least one of the conductors and having metallized walls.
Claim 9
Dependent Claim
49 words
The process of claim 1 wherein said substrate core comprises an epoxy resin impregnated core sheet which is provided on both sides with a metal alloy sheet comprising between 60 and 65% iron and between 35 and 40% nickel, the surface of said alloy sheets being clad with copper.