Claims Analysis
Total Claims: 7
Claim 1
Independent Claim
260 words
A method for the manufacture of a field effect transistor, comprising: a step wherein a source region, a drain region, and an active region sandwiched therebetween are formed in the body of a semiconductor substrate near a main surface thereof and an insulating film, comprising at least one component layer, deposited over the main surface of the substrate, is selectively removed to make an aperture in the insulating film in which is exposed an active region part formed in the semiconductor substrate; a step wherein an underlying metal,which forms a Schottky junction between it and the semiconductor of the active region and can be removed by anisotropic etching,and an overlying metal, comprising at least one component layer and which is capable of serving as a mask for etching of the underlying metal, are deposited in layers on the insulating film and the substrate surface exposed through the aperture made in the insulating film, filling the aperture with the underlying and the overlying metal; a step wherein the surface of the overlying metal layer is planarized so that the overlying metal layer selectively remains in the aperture of the insulating film; a step wherein the underlying metal layer is selectively removed by anisotropic etching through the remaining overlying metal, forming a gate electrode of the overlying and underlying metal layers on the active region part exposed through the aperture of the insulating film; and a step wherein the insulating film on the insulating film is partly removed and source and drain electrodes are formed on the source and drain regions, respectively.
Claim 2
Independent Claim
260 words
A method for the manufacture of a field effect transistor, comprising: a step wherein a source region, a drain region, and an active region sandwiched therebetween are formed in the body of a semiconductor substrate near a main surface thereof and an insulating film, comprising at least one component layer, deposited over the main surface of the substrate, is selectively removed to make an aperture in the insulating film in which is exposed an active region part formed in the semiconductor substrate; a step wherein an underlying metal,which forms a Schottky junction between it and the semiconductor of the active region and can be removed by anisotropic etching,and an overlying metal, comprising at least one component layer and which is capable of serving as a mask for etching of the underlying metal, are deposited in layers on the insulating film and the substrate surface exposed through the aperture made in the insulating film, filling the aperture with the underlying and the overlying metal; a step wherein the surface of the overlying metal layer is planarized so that the overlying metal layer selectively remains in the aperture of the insulating film; a step wherein the underlying metal layer is selectively removed by anisotropic etching through the remaining overlying metal, forming a gate electrode of the overlying and underlying metal layers on the active region part exposed through the aperture of the insulating film; and a step wherein the insulating film on the insulating film is partly removed and source and drain electrodes are formed on the source and drain regions, respectively.
Claim 3
Dependent Claim
36 words
The manufacturing method according to claim 1 wherein the thickness of the overlying metal layer is controlled so as to control the width of the overlying metal layer remaining in the aperture of the insulating film.
Claim 4
Dependent Claim
33 words
The manufacturing method according to claim 1 or 2 wherein after the planarization of the overlying metal layer its surface is further over-etched to etch back (reduce the extent of)its upper marginal edges.
Claim 5
Dependent Claim
131 words
The manufacturing method according to any one of claims 1 to 3 further including a step wherein a multi-level resist layer is formed on one main surface of the semiconductor substrate and patterned to expose the surface regions of the semiconductor substrate where the source and drain regions will ultimately be formed, an impurity which will form the source and drain regions is ion implanted using the multi-level resist layer as a mask, an insulating film is deposited on the main surface of the semiconductor substrate, and the insulating film overlying the multi-level resist layer is lifted off together with the latter, thereby leaving on the main surface of the semiconductor substrate the insulating surface in a pattern inverted from that of the lowermost resist film of the multi-level resist layer.
Claim 6
Dependent Claim
29 words
The manufacturing method according to claim 4 wherein overhanging portions of the multi-level resist layer are removed after the ion implantation of the impurity through the multi-level resist layer.
Claim 7
Dependent Claim
30 words
The manufacturing method according to any one of claims 1 to 5 wherein the underlying metal layer is formed of molybdenum (Mo), tantalum (Ta), tungsten silicide, or tungsten silicon nitride.