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EP0211340A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Selective production of ethylene and propylene

Assignee: Phillips Petroleum Co
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Filing: 1986-07-24
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Granted: —
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Expires: 2006-07-24
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Abstract

Abstract Feed hydrocarbons comprising propane and butanes are cracked to selectively maximize the production of ethylene or propylene by contacting the feed hydrocarbons with a cracking catalyst, adapted to convert the feed hydrocarbons to less saturated hydrocarbons, under conditions sufficient to thus crack the feed hydrocarbons, to thereby selectively maximize the production of ethylene, and, at least intervally, hydrogen sulfide or a hydrogen sulfide precursor is added to the feed hydrocarbons to thereby maximize the production of propylene. Preferred catalysts which may be utilized in the process and which are highly selective to the production of ethylene, as opposed to propylene, (in the absence of hydrogen sulfide or hydrogen sulfide precursor) include mixed oxides of manganese and magnesium, mixed oxides of manganese and Lanthanum Series metals and/or niobium, mixed oxides of iron and magnesium and mixed oxides of iron and Lanthanum Series metal and/or niobium. The effective life of the catalyst, particularly for the selective production of ethylene, is increased by carrying out the process in the presence of steam. When the catalyst contains manganese, the steam is optional whereas, when the catalyst contains iron, the steam is essential. The life of the magnesium based catalysts as well as their selectivity, particularly to ethylene, can also be extended by adding small promoting amounts of oxides of calcium, strontium, barium, tin, antimony, silicone, aluminum, titanium and/or chromium. All of the above promoters are useful in the iron/magnesium catalysts except the calcium, strontium, barium, tin and antimony. Only chromium is useful as a promoter for the Lanthanum Series and niobium based catalysts.

Inventors

  • 👤 John Henry Kolts

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-04 02:48
CPC Classifications
C; C07; C07C; C07C4/00; C07C4/02; C07C4/06; C07C2521/00; C07C2521/02; C07C2521/04; C07C2521/06; C07C2521/08; C07C2521/10; C07C2523/00; C07C2523/10; C07C2523/14; C07C2523/16; C07C2523/18; C07C2523/20; C07C2523/24; C07C2523/26; C07C2523/32; C07C2523/34; C07C2523/70; C07C2523/74; C07C2523/745; C07C2523/76; C07C2523/83; C07C2523/84; C07C2523/847; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/52

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 136 words
A method for cracking feed hydrocarbons comprising at least one of propane and butanes, in particular feed hydrocarbons comprising propane or butanes or a mixture of propane and butanes, to selectively maximize the production of one of ethylene and propylene, comprising: (a) contacting said feed hydrocarbons with a cracking catalyst, adapted to convert said feed hydrocarbons to less saturated product hydrocarbons, under conditions sufficient to crack said feed hydrocarbons to said less saturated product hydrocarbons, whereby the production of ethylene is maximized, and (b) at least intervally, adding a material selected from the group consisting of hydrogen sulfide and hydrogen sulfide precursors to said feed hydrocarbons, in the presence of said cracking catalyst and under said conditions sufficient to crack said feed hydrocarbons to said less saturated product hydrocarbons, whereby the production of propylene is maximized.
Claim 2
Independent Claim 136 words
A method for cracking feed hydrocarbons comprising at least one of propane and butanes, in particular feed hydrocarbons comprising propane or butanes or a mixture of propane and butanes, to selectively maximize the production of one of ethylene and propylene, comprising: (a) contacting said feed hydrocarbons with a cracking catalyst, adapted to convert said feed hydrocarbons to less saturated product hydrocarbons, under conditions sufficient to crack said feed hydrocarbons to said less saturated product hydrocarbons, whereby the production of ethylene is maximized, and (b) at least intervally, adding a material selected from the group consisting of hydrogen sulfide and hydrogen sulfide precursors to said feed hydrocarbons, in the presence of said cracking catalyst and under said conditions sufficient to crack said feed hydrocarbons to said less saturated product hydrocarbons, whereby the production of propylene is maximized.
Claim 3
Dependent Claim 31 words
A method in accordance with claim 1 wherein addition of a material selected from the group consisting of hydrogen sulfide and hydrogen sulfide precursors is discontinued and step (a) is repeated.
Claim 4
Dependent Claim 19 words
A method in accordance with claim 1 wherein the temperature of contacting is between about 550°C and about 850°C.
Claim 5
Dependent Claim 32 words
A method in accordance with claim 1 wherein the contacting is carried out in the presence of steam, in par-' ticular wherein the steam/feed hydrocarbons mol ratio is less than about 10/1.
Claim 6
Dependent Claim 130 words
A method in accordance with claim 1 wherein the cracking catalyst is a catalyst composition selected from the group consisting of: (a) a catalyst composition comprising: (1) at least one oxide of manganese and (2) at least one oxide of magnesium; (b) a catalyst composition comprising: (1) at least one oxide of manganese and (2) at least one oxide of at least one metal selected from the group consisting of Lanthanum Series metals and niobium; (c) a catalyst composition comprising: (1) at least one oxide of iron and (2) at least one oxide of magnesium; and (d) a catalyst composition comprising: (1) at least one oxide of iron and (2) at least one oxide of at least one metal selected from the group consisting of Lanthanum Series metals and niobium.
Claim 7
Dependent Claim 54 words
A method in accordance with claim 5 wherein the catalyst composition comprises: (1) at least one oxide of manganese and (2) at least one oxide of magnesium, in particular wherein the catalyst composition additionally contains at least one oxide of at least one metal selected from the group calcium, strontium, barium, tin and antimony.
Claim 8
Dependent Claim 51 words
A method in accordance with claim 5 wherein the catalyst composition comprises: (1) at least one oxide of manganese and (2) at least one oxide of at least one metal selected from the group consisting of Lanthanum Series metals and niobium in particular from the group consisting of lanthanum and cerium.
Claim 9
Dependent Claim 41 words
A method in accordance with claim 5 wherein the catalyst composition comprises: (1) at least one oxide of iron and (2) at least one oxide of magnesium, in particular wherein the catalyst composition additionally includes at least one oxide of manganese.
Claim 10
Independent Claim 34 words
A method in accordance with claims 6 or 8 wherein the catalyst composition additionally contains at least one oxide of at least one element selected from the group consisting of silicon, aluminum and titanium.
Claim 11
Dependent Claim 51 words
A method in accordance with claim 5 wherein the catalyst composition comprises: (1) at least one oxide of iron and (2) at least one oxide of at least one metal selected from the group consisting of Lanthanum Series metals and niobium, in particular from the group consisting of lanthanum and cerium.
Claim 12
Dependent Claim 19 words
A method in accordance with claim 10 wherein the catalyst composition additionally contains at least one oxide of manganese.
Claim 13
Independent Claim 24 words
A method in accordance with claims 6, 7, 8, 10 or 11 wherein the catalyst composition additionally contains at least one oxide of chromium.

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