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EP0206594A1 Expired / Lapsed EP ⏱️ 0.0 years remaining

Production of methyl tertiary butyl ether from isobutylene

Assignee: Sumitomo Chemical Co Ltd
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Filing: 1986-06-05
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Granted: —
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Expires: 2006-06-05
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Abstract

Abstract A C4 hydrocarbon mixture (A) containing isobutylene (e.g., by-product from an ethylene plant) is mixed with methanol (B) and recovered methanol from stream (F) in molar ratio 1:0.9 to 1.6, and the mixture is fed to a vessel (2) containing an acidic ion exchange resin as catalyst, to react to form methyl tert-butyl ether (MTBE). The reaction mixture is fed to a distillation column (3) and distilled to separate from the bottom the MTBE (C) and from the top a stream of unreacted hydrocarbons and methanol, which is fed to a second extraction column (4) containing water which is fed through stream (E) where it is washed and the methanol is removed in a stream (F) of water; this stream is fed to the first extraction column (1), where it is contacted with the feed hydrocarbon mixture (A) and part of the methanol is extracted and transferred to that feed; water (G) is recirculated to the second extraction column (4) and the hydrocarbon mixture and extracted methanol, with make-up methanol (B) if necessary, is fed to the reaction vessel (2). …<??>Suitable distillation apparatus is:… (3) a distillation column having 24 theoretical plates;… (4) an extraction column having 4 theoretical plates;… (1) an extraction column having 10 theoretical plates. …<??>The temperatures in the extraction steps can be 20-70 DEG C under a pressure that column contents are liquid.

Inventors

  • 👤 Shinichi Arakawa
  • 👤 Masashi Araki
  • 👤 Masaaki Okamura

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-05 00:07
CPC Classifications
C; C07; C07C; C07C29/00; C07C29/74; C07C29/76; C07C29/86; C07C41/00; C07C41/01; C07C41/05; C07C41/06; C07C41/34; C07C41/38; C07C41/40; C07C41/42; Y; Y02; Y02P; Y02P20/00; Y02P20/50; Y02P20/52

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 179 words
A process of producing methyl tertiary butyl ether, comprising reacting isobutylene and methanol using a mixture (A) of hydrocarbons each having 4 carbon atoms and containing isobutylene and methanol as starting materials, in a reaction zone (2) containing an acidic ion exchange resin, and transferring the resulting reaction mixture to a distillation column (3) wherein it is distilled so as to separate methyl tertiary butyl ether (C) from the unreacted 4C hydrocarbon mixture, characterised in that (a) a mixture of the 4C hydrocarbon mixture produced as a distillate from the top of the distillation column and methanol as an azeotropic distillate is contacted with water (E) in a second extraction step (4) to wash and extract the methanol with water, and (b) the water (F) containing the extracted methanol is then contacted with said 4C hydrocarbon mixture (A) containing isobutylene which is fed to the reaction zone (2) in a first extraction step (1) upstream of the reaction zone, to thereby transfer a part of the methanol in the.methanol-containing water (F) into the feed hydrocarbon mixture (A) .by extraction.
Claim 2
Dependent Claim 179 words
A process of producing methyl tertiary butyl ether, comprising reacting isobutylene and methanol using a mixture (A) of hydrocarbons each having 4 carbon atoms and containing isobutylene and methanol as starting materials, in a reaction zone (2) containing an acidic ion exchange resin, and transferring the resulting reaction mixture to a distillation column (3) wherein it is distilled so as to separate methyl tertiary butyl ether (C) from the unreacted 4C hydrocarbon mixture, characterised in that (a) a mixture of the 4C hydrocarbon mixture produced as a distillate from the top of the distillation column and methanol as an azeotropic distillate is contacted with water (E) in a second extraction step (4) to wash and extract the methanol with water, and (b) the water (F) containing the extracted methanol is then contacted with said 4C hydrocarbon mixture (A) containing isobutylene which is fed to the reaction zone (2) in a first extraction step (1) upstream of the reaction zone, to thereby transfer a part of the methanol in the.methanol-containing water (F) into the feed hydrocarbon mixture (A) .by extraction.
Claim 3
Dependent Claim 43 words
A process as claimed in Claim 1, wherein the first and second extraction steps are carried out at a temperature of from 20° to 70°C under such a pressure that the contents in the extraction step can be maintained in a liquid state.
Claim 4
Dependent Claim 25 words
A process as claimed in Claim 2, wherein the first and second extraction steps are carried out at a temperature of from 30°C to 60°C.
Claim 5
Dependent Claim 38 words
A process as claimed in Claim 1, 2 or 3, wherein the proportion of water to be fed to the second extraction step to the unreacted hydrocarbon is from 1 : 3 to 1 : 30 by weight.
Claim 6
Dependent Claim 28 words
A process as claimed in Claim 4, wherein said proportion of water in the second extraction step is from 1 : 7 to 1 : 20 by weight.
Claim 7
Dependent Claim 38 words
A process as claimed in any preceding claim, wherein methanol is fed to the reaction zone (2) in an amount of from 0.9 to 1.6 moles per mole of isobutylene in the hydrocarbon mixture of 4 carbon atoms.
Claim 8
Dependent Claim 26 words
A process as claimed in Claim 6, wherein said amount of methanol fed is 0.95 to 1.3 moles per mole of isobutylene in the hydrocarbon mixture.
Claim 9
Dependent Claim 25 words
A process as claimed in any preceding claim, wherein methanol (B) is added to the hydrocarbon mixture phase (F) to which methanol has been transferred.

References Cited (Backward Citations)

US4219678A Cited
US4198530A Cited
US4262149A Cited
EP0068514A1 Cited
US4544776A Cited

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