Method of producing L-phenylalanine

Claim 3

The method of Claim 1, wherein said N-acylphenylalanine alkyl ester in L form is brought into contact with said enzyme in the form of a mixture of said N-acylphenylalanine alkyl ester in L form and the corresponding N-acylphenylalanine alkyl ester in D form.

Claim 4

The method of Claim 2, wherein said mixture is the racemic modification of the N-acylphenylalanine alkyl ester.

Claim 5

The method of Claim 2, wherein said mixture of the L and D forms of the N-acylphenylalanine alkyl ester is the product of racemization obtainable by treating the N-acylphenylalanine alkyl ester obtained by the enzymatic reaction according to Claim 1 and having an L form proportion of less than 50 percent, with a strongly basic amine.

Claim 6

The method of Claim 4, wherein said strongly basic amine is an amine showing a pH of not less than 12.0 at 25°C in an aqueous solution thereof in a concentration of 0.1 mole per liter.

Claim 7

The method of Claim 5, wherein said strongly basic amine is an amine showing a pH of not less than 12.5 at 25°C in an aqueous solution thereof in a concentration of 0.1 mole per liter.

Claim 8

The method of Claim 6, wherein said strongly basic amine is 1,8-diazabicyclo[5.4.0]undecene-7, 1,5-diazabicycio[4.3.0]nonene-5 or 1,1,3,3-tetramethylguanidine.

Claim 9

-8. The method of Claim 2, wherein said N-acylphenylalanine alkyl ester in the form of a mixture of L form and D form is prepared by a process comprising the steps of (i) reacting benzaldehyde with an a-haloacetic acid ester of the general formula wherein X is a chlorine or bromine atom and R' is as defined above, in the presence of potassium carbonate or potassium hydrogen carbonate and of a polyoxyalkylene compound containing, on the average, at least three oxyethylene units per molecule, while removing the resulting water from the reaction system, (ii) isomerizing the resulting phenylglycidic acid ester of the general formula wherein R' is as defined above, to a phenylpyruvic acid ester of the general formula wherein R' is as defined above, (iii) reacting said phenylpyruvic acid ester with an acid amide of the general formula wherein R 2 is as defined above, in an amount of not more than 3 moles per mole of said phenylpyruvic acid ester in the presence of an acid having a pKa value of not more than 3 at a temperature of 100-200°C while removing the resulting water from the reaction system, to give an a-(acylamino)cinnamic acid ester of the general formula wherein R' and R 2 are as defined above, and (iv) hydro genating said a-(acylamino)cinnamic acid ester.

Claim 10

The method of Claim 8, wherein said polyoxyalkylene compound is an acyclic polyoxyalkylene compound.

Claim 11

The method of Claim 9, wherein said acyclic polyoxyalkylene compound is represented by the general formula wherein R 3 , R 4 , R 5 and R 6 are each independently a hydrogen atom or an alkyl, cycloalkyl, aryl or aralkyl group containing 1-15 carbon atoms, which may optionally be substituted, R 7 is a straight-chain or branched-chain alkylene group containing 1-12 carbon atomes, E is an ethylene group, A is a propylene group [-CH(CH 3 )CH 2 -], a' and a 2 are each independently an integer of 0 or 1, b', b 2, b 3 , b 4 , b 5 and b 6 are each independently an integer of 0 or 1, c 1 , c 2 , c 3 , c 1 , d 2 , d 2 , d 3 and d 4 are each independently a number not less than 0 provided that the average value of (c' + c 2 + c 3 + c 4 ) is within the range of 3-100, that the average value of (d' + d 2 + d 3 + d 4 ) is within the range of 0-100 and that the average value of (c' + c 2 + c 3 + c 4 ) is not less than the average value of (d' + d 2 + d 3 + d 4 ), and, in the groups (m being 1, 2, 3 or 4), the c m -OE-units and d m -OA-units may be arranged in any order.

Claim 12

The method of Claim 10, wherein the acyclic polyoxyalkylene compound is selected from the group consisting of polyethylene glycol containing, on the average, 5-50 oxyethylene units per molecule, dialkyl ethers thereof, polyox- yethylenepolyoxypropylene glycol of the general formula wherein e is a number, on the average, within the range of 8-40 and is not less than f and (e + f) is a number, on the average, within the range of 10-70 and wherein the e oxyethylene units and f oxypropylene units may be arranged in any order, and dialkyl ethers thereof.

Claim 13

The method of Claim 11, wherein the acyclic polyoxyalkylene compound is polyethylene glycol containing, on the average, 10-50 oxyethylene units per molecule, or the dimethyl ether thereof.

Claim 14

The method of Claim 8, wherein the water formed in the reaction of benzaldehyde and a-haloacetic acid ester in step (i) is removed from the reaction system in the form of an azeotrope.

Claim 15

The method of Claim 8, wherein potassium carbonate or potassium hydrogen carbonate is used in an amount of about 1-2.3 gram equivalents per mole of benzaldehyde.

Claim 16

The method of Claim 14, wherein potassium carbonate or potassium hydrogen carbonate is used in an amount of about 1.1-2.0 gram equivalents per mole of benzaldehyde.

Claim 17

The method of Claim 8, wherein, in step (ii), the isomerization of phenylglycidic acid ester is carried out in the presence of an acid.

Claim 18

The method of Claim 16, wherein, in carrying out the isomerization in step (ii), a sulfonic acid or a sulfonic acid type cation exchange resin is used as the acid.

Claim 19

The method of Claim 8, wherein, in step (iii), the acid amide is used in an amount of about 1.2-2.5 moles per mole of the phenylpyruvic acid ester.

Claim 20

The method of Claim 8, wherein, in carrying out the reaction in step (iii), sulfuric acid, a sulfonic acid or a sulfonic acid type cation exchange resin is used as the acid.

Claim 21

The method of Claim 8, wherein the reaction in step (iii) is carried out at a temperature within the range of 120-160°C.

Claim 22

The method of Claim 8, wherein the reaction in step (iii) is carried out while maintaining the concentration of phenylpyruvic acid ester at a level not higher than about 1.0 mole per liter of the reaction mixture.

Claim 23

The method of Claim 8, wherein the water formed in the reaction in step(iii) is removed from the reaction system in the form of an azeotrope.

Claim 24

The method of Claim 8, wherein, in step (iv), the hydrogenation of a-(acylamino)cinnamic acid ester is carried out in the presence of a palladium catalyst or a nickel catalyst.

Claim 25

The method of Claim 8, wherein the hydrogenation in step (iv) is carried out in the presence of a tertiary amine.

Claim 26

The method of Claim 1, wherein said enzyme is an aminoacylase derived from a fungus belonging to the genus As p eraillus.

Claim 27

The method of Claim 1, wherein the reaction mixture obtainable by bringing the L-form of N-acylphenyl alanine alkyl ester into contact with the enzyme is then brought into contact with an organic solvent substantially immiscible with water to thereby extract the remaining L-form of N-acylphenylalanine alkyl ester or the D-form of N-acylphenylalanine alkyl ester or a mixture of these into the organic layer.

Claim 28

The method of Claim 1, wherein the L-form of N-acylphenylalanine alkyl ester is brought into contact with the enzyme in the presence of water and an organic solvent substantially immiscible with water.

Claim 29

The method of Claim 26 or 27, wherein said organic solvent comprises at least one organic solvent selected from the group consisting of halogenated hydrocarbons, nitriles containing not less than 3 carbon atoms, carboxylic acid esters containing not less than 4 carbon atoms, ketones containing not less than 5 carbon atoms, ethers containing not less than 5 carbon atoms, aromatic hydrocarbons containing not less than 6 carbon atoms, alcohols containing not less than 6 carbon atoms, phosphoric acid triesters containing not less than 8 carbon atoms and tertiary amines containing not less than 8 carbon atoms in which at least one of the substituents on nitrogen atom is an aromatic hydrocarbon residue.

Claim 30

The method of Claim 27, wherein L-phenylalanine crystals are separated from the reaction mixture obtainable by bringing the L-form of N-acylphenylalanine alkyl ester into contact with the enzyme and the aqueous layer containing the enzyme recycled to the step of bringing the L-form of N-acylphenylalanine alkyl ester into contact with the enzyme.

Claim 33

The method of Claim 30, wherein said strongly basic amine shows a pH value of not less than 12.0 at 25°C in an aqueous solution thereof in a concentration of 0.1 mole per liter.

Claim 34

The method of Claim 31, wherein said strongly basic amine shows a pH value of not less than 12.5 at 25 0 C in an aqueous solution thereof in a concentration of 0.1 mole per liter.

Claim 35

The method of Claim 32, wherein said strongly basic amine is 1,8-diazabicyclo[5.4.0]undecene-7, 1.5-diazabicyclo[4.3.0]nonene-5 or 1,1,3,3-tetramethylguanidine.