Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
518 words
A transfer apparatus (14) for conveying a semiconductor wafer (90) between a first location (42) at a first pressure and a second location (12) at a second pressure without substantially affecting the pressure at either location (42, 12) characterized by: a substantially airtight transfer chamber (26) disposed between the first and second locations (42, 12), the transfer chamber (26) including a first closeable port (38) for providing communication between the first location (42) and the transfer chamber (26), a second closeable port (40) for providing communication between the second location (12) and the transfer chamber (26) and port actuator means (46) for opening and closing the first and second ports (38, 40); transfer means (84) for transferring the wafer (90) between locations (42, 12) including first and second elongated arm members (86, 88) each having first and second ends, the first end of the first arm member (86) being pivotally supported within the transfer chamber (26) and the first end of the second arm member (88) being pivotally supported by the first arm member (86) proximate to the second end of the first arm member (86), the second end of the second arm member (88) being adapted to receive and support a semiconductor wafer (90), the first and second arm members (86, 88) being of sufficient length and being cooperative to pivot to at least three positions, the three positions including a first position in which at least a portion of the second end (92) of the second arm member (88) extends through the first port (38), a second position in which at least a portion of the second end (92) of the second arm member (88) extends through the second port (40) and an intermediate position in which both arm members (86, 88) are located within the transfer chamber (26), whereby a semiconductor wafer (90) may be placed upon the second end (92) of the second arm member (88) when the arm members (86, 88) are in one of the first or second positions and may be removed when the arm members are in the other of the first and second positions; arm member actuator means (96) for pivoting the first and second arm members (86, 88) to the first, second and intermediate positions; pressure adjusting means for adjusting the pressure within the transfer chamber (26) to either the first or the second pressure; and control means (158) for controlling the port actuator means (46), the arm member actuator means (96) and the pressure adjusting means, whereby the pressure within the transfer chamber (26) is adjusted only when both ports (38, 40) are closed with the arm members (86, 88) in the intermediate position, whereby the first port (38) is opened to permit the arm members (86, 88) to pivot to the first position only when the pressure within the transfer chamber (26) has been adjusted to the first pressure, and, whereby the second port (40) is opened to permit the arm members (86, 88) to pivot to the second position only when the pressure within the transfer chamber (26) has been adjusted to the second pressure.
Claim 2
Dependent Claim
518 words
A transfer apparatus (14) for conveying a semiconductor wafer (90) between a first location (42) at a first pressure and a second location (12) at a second pressure without substantially affecting the pressure at either location (42, 12) characterized by: a substantially airtight transfer chamber (26) disposed between the first and second locations (42, 12), the transfer chamber (26) including a first closeable port (38) for providing communication between the first location (42) and the transfer chamber (26), a second closeable port (40) for providing communication between the second location (12) and the transfer chamber (26) and port actuator means (46) for opening and closing the first and second ports (38, 40); transfer means (84) for transferring the wafer (90) between locations (42, 12) including first and second elongated arm members (86, 88) each having first and second ends, the first end of the first arm member (86) being pivotally supported within the transfer chamber (26) and the first end of the second arm member (88) being pivotally supported by the first arm member (86) proximate to the second end of the first arm member (86), the second end of the second arm member (88) being adapted to receive and support a semiconductor wafer (90), the first and second arm members (86, 88) being of sufficient length and being cooperative to pivot to at least three positions, the three positions including a first position in which at least a portion of the second end (92) of the second arm member (88) extends through the first port (38), a second position in which at least a portion of the second end (92) of the second arm member (88) extends through the second port (40) and an intermediate position in which both arm members (86, 88) are located within the transfer chamber (26), whereby a semiconductor wafer (90) may be placed upon the second end (92) of the second arm member (88) when the arm members (86, 88) are in one of the first or second positions and may be removed when the arm members are in the other of the first and second positions; arm member actuator means (96) for pivoting the first and second arm members (86, 88) to the first, second and intermediate positions; pressure adjusting means for adjusting the pressure within the transfer chamber (26) to either the first or the second pressure; and control means (158) for controlling the port actuator means (46), the arm member actuator means (96) and the pressure adjusting means, whereby the pressure within the transfer chamber (26) is adjusted only when both ports (38, 40) are closed with the arm members (86, 88) in the intermediate position, whereby the first port (38) is opened to permit the arm members (86, 88) to pivot to the first position only when the pressure within the transfer chamber (26) has been adjusted to the first pressure, and, whereby the second port (40) is opened to permit the arm members (86, 88) to pivot to the second position only when the pressure within the transfer chamber (26) has been adjusted to the second pressure.
Claim 3
Dependent Claim
29 words
The apparatus as recited in claim 1 characterized in that the second location (12) is a vacuum chamber for the treatment of the semiconductor wafers (90) by plasma reaction.
Claim 4
Dependent Claim
60 words
The apparatus as recited in claim 2 characterized in that the first pressure is substantially atmospheric pressure and the first location (42) includes wafer conveyor means (44) for transferring semiconductor wafers (90) between a wafer storage means (43) and the second end (92) of the second arm member (88) when the arm members (86, 88) are in the first position.
Claim 5
Dependent Claim
38 words
The apparatus as recited in claim 2 characterized in that the transfer chamber (26) further includes means (140, 154) for the treatment of the semiconductor wafer (90) when the arm members (86, 88) are in the intermediate position.
Claim 6
Dependent Claim
57 words
The apparatus as recited in claim 4 characterized in that the treatment means comprises a temperature controlled wafer platen (140) positioned beneath the semiconductor wafer (90) when the arm members (86, 88) are in the intermediate position and means (142, 144, 146, 148, 150, 152) for moving the platen to lift and support the semiconductor wafer (90).
Claim 7
Dependent Claim
92 words
The apparatus as recited in claim 1 characterized in that the transfer chamber (26) includes side walls (16, 28) and wherein each port (38, 40) comprises an elongated opening (48) extending through a portion of a sidewall (28) of the transfer chamber (26), a door member (50) larger in dimensions than the opening (48) and being pivotally supported (52, 54, 56) proximate to the opening (48) for pivoting to a closed position in which the opening (48) is sealed and to an open position in which the opening (48) is not sealed.
Claim 8
Dependent Claim
119 words
The apparatus as recited in claim 6 characterized in that the port actuator means (46) comprises an elongated shaft (58) supported for rotation proximate to the door member (50), means (64, 66, 68, 70) for rotating the shaft (58) in either direction, bearing means (74) supported by the shaft (58) for engaging the door member (50) and for causing the door member (50) to pivot to the closed position for sealing the port (38) upon the rotation of the shaft (58) in one direction and tension means (80) attached between the shaft (58) and the door (50) for causing the door (50) to pivot to the open position upon the rotation of the shaft (58) in the other direction.
Claim 9
Dependent Claim
100 words
The apparatus as recited in claim 1 characterized in that the arm member actuator means (96) comprises: a motor (98) having an output shaft (100, 106), the first end of the first arm member (86) being secured to said output shaft (100, 106); a first nonrotatable sprocket member (110); a second sprocket member (116) secured to the first end of the second arm member (88); and a drive belt (118) interconnecting the first and second sprocket members (110, 116) whereby rotation of said output shaft (100, 106) results in the pivoting of the first and second arm members (86, 88).
Claim 10
Dependent Claim
58 words
The apparatus as recited in claim 8 characterized by cam means (126) secured to the motor output shaft (106) for rotation therewith, cam follower means (132) for engaging the cam means (126), and switch means (134) for atuation by the cam follower means (132) upon rotation of the motor output shaft (100, 106) in excess of 180 degrees.
Claim 11
Dependent Claim
67 words
The apparatus as recited in claim 8 characterized in that the motor (98) is reversible and further including cam means (126) secured to the motor output shaft (106) for rotation therewith, the cam means (126) including at least one aperture (128) extending therethrough and optically operated switch means (130) proximate the cam means (126) for providing a signal when the cam means (126) assumes a predetermined position.