Claims Analysis
Total Claims: 9
Claim 1
Independent Claim
125 words
A method of making a silicon diaphragm pressure sensor comprising: a first step of preparing a monocrystalline silicon substrate (9) having first and second major surfaces and forming an oxide film (10) of a predetermined thickness on the first major surface; a second step of forming a polycrystalline silicon layer (11) on said oxide film; a third step of converting said polycrystalline silicon layer into a monocrystalline silicon layer (11) by heating and melting said polycrystalline silicon layer to recrystallize the same; and a fourth step of etching a predetermined portion (16) of said substrate over a range from the second major surface of said substrate by means of said oxide film as an etching stopper, thereby providing a diaphragm (12) of the pressure sensor.
Claim 2
Independent Claim
125 words
A method of making a silicon diaphragm pressure sensor comprising: a first step of preparing a monocrystalline silicon substrate (9) having first and second major surfaces and forming an oxide film (10) of a predetermined thickness on the first major surface; a second step of forming a polycrystalline silicon layer (11) on said oxide film; a third step of converting said polycrystalline silicon layer into a monocrystalline silicon layer (11) by heating and melting said polycrystalline silicon layer to recrystallize the same; and a fourth step of etching a predetermined portion (16) of said substrate over a range from the second major surface of said substrate by means of said oxide film as an etching stopper, thereby providing a diaphragm (12) of the pressure sensor.
Claim 3
Dependent Claim
28 words
A method according to Claim 1 further comprising, after said third step, a step of epitaxially growing an additional monocrystalline silicon layer (11') on said monocrystalline silicon layer.
Claim 4
Dependent Claim
32 words
A method according to Claim 1 further comprising, between said first and second steps, a step of partly removing said oxide film to partially expose the first major surface of said substrate.
Claim 5
Dependent Claim
28 words
A method according to Claim 3 further comprising, after said third step, a step of epitaxially growing an additional monocrystalline silicon layer (11') on said monocrystalline silicon layer.
Claim 6
Dependent Claim
59 words
A method according to Claim 1 further comprising, after said third step, a step of selectively diffusing an impurity of an opposite conductivity type to that of said monocrystalline silicon layer from the surface of said monocrystalline silicon layer to form therein a diffused region (13) of a predetermined pattern which serves as a piezo-resistor of the pressure sensor.
Claim 7
Dependent Claim
56 words
A method according to Claim 2 further comprising, a step of selectively diffusing an impurity of an opposite conductivity type to that of said additional monocrystalline silicon layer from the surface of said additional monocrystalline silicon layer to form therein a diffused region of a predetermined pattern which serves as a piezo-resistor of the pressure sensor.
Claim 8
Dependent Claim
59 words
A method according to Claim 3 further comprising, after said third step, a step of selectively diffusing an impurity of an opposite conductivity type to that of said monocrystalline silicon layer from the surface of said monocrystalline silicon layer to form therein a diffused region (13) of a predetermined pattern which serves as a piezo-resistor of the pressure sensor.
Claim 9
Dependent Claim
43 words
A method according to Claim 1 further comprising, between said third and fourth steps, a step of selectively removing said monocrystalline silicon layer to leave behind a portion thereof of a predetermined pattern which is used as a piezo-resistor of the pressure sensor.