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EP0143660A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Resistors, methods of forming said resistors, and articles comprising said resistors

Assignee: Electro Materials Corp of America
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Filing: 1984-11-29
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Granted: —
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Expires: 2004-11-29
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Abstract

Abstract This invention concerns resistor compositions, methods of forming such resistor compositions, and articles comprising a substrate carrying such resistor compositions. The resistor compositions of the invention comprise carbon particles embedded in a matrix formed from short chain-length phenolic resin, long chain-length phenolic resin, epoxy and, optionally filler. The resistor compositions of the invention can be formed by mixing short chain-length phenolic resin, long chain-length phenolic resin, solvent, and, if present, filler with carbon particles to form a solution which is then mixed with the epoxy to form an ink. The ink is applied to a substrate to form a film thereon which is cured to evaporate solvent and to allow polymerization to occur thereby leaving the resistor composition on the substrate.

Inventors

  • 👤 Frank Wayne Martin
  • 👤 Samson Shahbazi

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-05 02:07
CPC Classifications
H; H01; H01C; H01C17/00; H01C17/06; H01C17/065; H01C17/06506; H01C17/06513; H01C17/0652; H01C17/06573; H01C17/06586

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 26 words
A resistor composition comprising carbon particles embedded in a matrix comprising polymer containing units derived from short chain-length phenolic resin, long chain-length phenolic resin and epoxy.
Claim 2
Dependent Claim 26 words
A resistor composition comprising carbon particles embedded in a matrix comprising polymer containing units derived from short chain-length phenolic resin, long chain-length phenolic resin and epoxy.
Claim 3
Dependent Claim 16 words
A composition as claimed in claim 1, in which said epoxy is a moderate chain-length epoxy.
Claim 4
Dependent Claim 24 words
A composition as claimed in Claim 1 or 2, in which said carbon particles are formed from high structure carbon and low structure carbon.
Claim 5
Dependent Claim 23 words
A composition as claimed in Claim 1 or 2, in which said carbon particles are formed from high structure carbon and acetylene black.
Claim 6
Dependent Claim 22 words
A composition as claimed in Claim 1 or 2, in which said carbon particles are formed from graphite and high structure carbon.
Claim 7
Dependent Claim 19 words
A resistor composition as claimed in any of claims 1 to 5, in which the matrix also comprises filler.
Claim 8
Dependent Claim 17 words
A composition as claimed in Claim 6, in which said filler comprises boron nitride and zinc oxide.
Claim 9
Dependent Claim 15 words
A composition as claimed in Claim 6, in which said filler comprises metallic silver particles.
Claim 10
Independent Claim 83 words
A method of forming a resistor composition as claimed in any of claims 1 to 8 comprising the steps of mixing solvent, short chain-length phenolic resin, long chain-length phenolic resin and, optionally, filler with carbon particles to form a solution, permitting said solution to cool, mixing said solution with epoxy to form an ink, applying said ink to a substrate to form a film therein, applying heat to said film to evaporate said solvent to leave a resistor composition film on said substrate.
Claim 11
Dependent Claim 64 words
A method as claimed in claim 9, in which said short chain-length phenolic resin makes up 50 to 60% by weight of said ink, said long chain-length phenolic resin makes up 8 to 15% by weight of said ink, said epoxy makes up 10 to 20% by weight of said ink and said solvent makes up 2 to 10% by weight of said ink.
Claim 12
Dependent Claim 43 words
A method as claimed in claim 10, in which said carbon particles are formed from graphite and high structure carbon, said graphite making up 10 to 20% by weight of said ink and said high structure carbon making up 1 to 4% by
Claim 13
Dependent Claim 32 words
A method as in claim 11, in which filler is present and comprises metallic silver particles, said metallic silver particles making up approximately 20% by weight of said ink.weight of said ink.
Claim 14
Dependent Claim 51 words
A method as claimed in claim 10 in which said carbon particles are formed from high structure carbon and low structure carbon, said high structure carbon making up 1 to 4% by weight of said ink and said low structure carbon making up 10 to 15% by weight of said ink.
Claim 15
Dependent Claim 49 words
A method as claimed in claim 10 in which said carbon particles are formed from high structure carbon and acetylene black, said high structure carbon making up 1 to 4% by weight of said ink and said acetylene black making up 8 to 15% by weight of said ink.
Claim 16
Dependent Claim 46 words
A method as claimed in claim 13 or 14, in which said filler comprises boron nitride and zinc oxide, said boron nitride making up 3.5 to 10% by weight of said ink and said zinc oxide making up 1 to 5% by weight of said ink.
Claim 17
Dependent Claim 18 words
An article comprising a substrate carrying a resistor composition as claimed in any of claims 1 to 8.
Claim 18
Dependent Claim 14 words
An article as in claim 16, in which said substrate comprises a circuit board.

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