Claims Analysis
Total Claims: 14
Claim 1
Independent Claim
195 words
A method of increasing the molecular weight of a poly(aryl ether) comprising providing a mixture of (1) at least one polyaryl ether comprising polymer chains having end groups selected from groups of formula and and 2) a reagent having nucleophilic activity selected from a) alkaline salts of Group I and Group II metals (as hereinafter defined) and b) reagents have radicals -X and -OZ, reactive respectively with the end groups -Ar-OZ and -Ar-X, wherein when the end group is -Ar-X the reagent is either (a) a difunctional reagent having either both end groups in the form of reactive -OZ groups or (b) a difunctional reagent having one reactive -OZ group and one reactive -X group and when the end group is -Ar-OZ the reagent is a difunctional reagent having reactive end groups -X, and wherein Ar represents an arylene radical, preferably a phenylene radical, X is a monovalent radical capable of nucleophilic displacement from Ar, preferably selected from halogen, nitrile (CN) or nitro(N0 2 ) radicals and Z is a univalent metal, and heating the mixture to a temperature above the melting point of the polymer until a desired increase in molecular weight has occurred.
Claim 2
Independent Claim
195 words
A method of increasing the molecular weight of a poly(aryl ether) comprising providing a mixture of (1) at least one polyaryl ether comprising polymer chains having end groups selected from groups of formula and and 2) a reagent having nucleophilic activity selected from a) alkaline salts of Group I and Group II metals (as hereinafter defined) and b) reagents have radicals -X and -OZ, reactive respectively with the end groups -Ar-OZ and -Ar-X, wherein when the end group is -Ar-X the reagent is either (a) a difunctional reagent having either both end groups in the form of reactive -OZ groups or (b) a difunctional reagent having one reactive -OZ group and one reactive -X group and when the end group is -Ar-OZ the reagent is a difunctional reagent having reactive end groups -X, and wherein Ar represents an arylene radical, preferably a phenylene radical, X is a monovalent radical capable of nucleophilic displacement from Ar, preferably selected from halogen, nitrile (CN) or nitro(N0 2 ) radicals and Z is a univalent metal, and heating the mixture to a temperature above the melting point of the polymer until a desired increase in molecular weight has occurred.
Claim 3
Dependent Claim
58 words
A method according to claim 1 wherein the polymer end group -Ar-X is of formula -Y-Ar-X where Y is an electron withdrawing group, which when Ar is phenylene is positioned ortho or para to the -X group and when Ar is not phenylene X and Y are attached to the Ar group by parallel and oppositely directed bonds.
Claim 4
Independent Claim
39 words
A method according to either of claims 1 and 2 wherein the concentration of alkaline salt is within the range 0.005 to 1.0% by weight of alkaline salt calculated as alkaline metal and based on the weight of polymer.
Claim 5
Independent Claim
45 words
A method according to any one of claims 1 to 3 where the poly(aryl ether) has a melt viscosity between 5 and 100 Ns/m 2 measured at a shear rate of 1,000 sec- 1 and at a temperature below the decomposition temperature of the polymer.
Claim 6
Independent Claim
18 words
A method according to any one of claims 1 to 4 in which the mixture includes reinforcing fibres.
Claim 7
Independent Claim
103 words
A method of enhancing the properties of a poly(aryl ether) composition containing reinforcing fibres comprising introducing into the composition an alkaline salt of a Group I or Group II metal in concentration equivalent to at least 0.005% by weight of the metal of the salt based on the polymer of the composition so that it is available on the surface of the filaments making up fibres or within the polymer of the composition and maintaining the composition at an elevated temperature at which the poly(aryl ether) is molten for a sufficient time to permit the molecular weight of the poly(aryl ether) to increase.
Claim 8
Independent Claim
103 words
A method of enhancing the properties of a poly(aryl ether) composition containing reinforcing fibres comprising introducing into the composition an alkaline salt of a Group I or Group II metal in concentration equivalent to at least 0.005% by weight of the metal of the salt based on the polymer of the composition so that it is available on the surface of the filaments making up fibres or within the polymer of the composition and maintaining the composition at an elevated temperature at which the poly(aryl ether) is molten for a sufficient time to permit the molecular weight of the poly(aryl ether) to increase.
Claim 9
Dependent Claim
42 words
A method according to claim 6 wherein the melt viscosity of the poly(aryl ether is greater than 5 Ns/m 2 prior to contact with the alkaline salt and is raised to a value in the range 60 - 95 Ns/m 2 .
Claim 10
Dependent Claim
58 words
A method according to either of claim 6 or claim 7 wherein the alkaline salt is introduced into the poly(aryl ether) composition in a process in which molten poly(aryl ether) is used to impregnate the reinforcing fibres and alkaline salt is introduced either on the surface of the filaments making up the fibres or within the poly(aryl ether).
Claim 11
Dependent Claim
112 words
A method according to claim 8 wherein the concentration of alkaline salt is sufficient to ensure that the difference between the Tc values (measured at a cooling rate of 16°C/min) of the impregnated material and the same material after holding it at a temperature 20°C above the melting point of the poly(aryl ether) for 5 minutes after reaching the holding temperature is not greater than 40°C and/or the difference between the Ts and Tc values for either the impregnated material or the same material after holding it at a temperature 20°C above the melting point of the poly(aryl ether) for 5 minutes after reaching the holding temperature is not greater than 20°C.
Claim 12
Dependent Claim
54 words
A method according to claim 9 wherein the differences between the Tc values for impregnated and heat conditioned material and/or the differences between Ts and Tc value for either the impregnated or the heat conditioned material do not change substantially when the heat conditioned material is subjected to a longer period of heat conditioning.
Claim 13
Dependent Claim
36 words
A reinforcing fibre for use in a method according to any one of claims 6 to 10 wherein the required level of alkaline salt is carried on the surface of the filaments making up the fibre.
Claim 14
Dependent Claim
15 words
Articles produced from the compositions made according to any one of claims 1 to 10.