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EP0094482A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Fabrication process for a shallow emitter, narrow intrinsic base transistor

Assignee: International Business Machines Corp
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Filing: 1983-03-10
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Granted: —
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Expires: 2003-03-10
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Abstract

Abstract A high performance bipolar transistor having a shallow emitter and a narrow intrinsic base region is fabricated by a minimum number of process steps. A silicon semiconductor body 10 is provided with regions of monocrystalline silicon isolated from one another by isolation regions (18) an epitaxial layer (14) and a buried subcollector (12). A layer (24) of polycrystalline silicon is deposited on the body. The surface of the polycrystalline silicon layer (24) is oxidized and the polycrystalline silicon is implanted with a base impurity. Silicon nitride and oxide layers (28, 30) are deposited on the polysilicon layer. An opening is made in the surface oxide layer (28) and the silicon nitride layer (30) to define the emitter area of the transistor. The polycrystalline silicon is thermally oxidized to drive the base impurity into the substrate. The thermal oxide is removed in an isotropic etch to leave an oxide sidewall cover (38) on the polycrystalline silicon. An emitter impurity is ion implanted into the polycrystalline silicon in the emitter area and then driven into the substrate. Collector, base and emitter contact openings are made and conductive metallurgy is formed.

Inventors

  • 👤 Bernard Michael Kemlage

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-26 08:11
CPC Classifications
H; H10; H10D; H10D62/00; H10D62/10; H10D62/17; H10D62/177; H10D10/00; H10D10/40; H10D10/441; H10P; H10P32/00; H10P32/10; H10P32/14; H10P32/1408; H10P32/1414; H10P32/17; H10P32/171; H10P76/00; H10P76/40; Y; Y10; Y10S; Y10S438/00; Y10S438/914; Y10S438/92; Y10S438/965

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 239 words
A process for forming a transistor having a shallow emitter region and a narrow intrinsic base region and an extrinsic base region including the successive steps of: depositing a layer of polycrystalline silicon on a semiconductor substrate provided with a subcollector, an epitaxial layer, isolated regions, and oxide surface with holes open in the oxide surface for the extrinsic base, intrinsic base and emitter region, thermally oxidizing the surface of the polycrystalline silicon layer, implanting a base impurity into the polycrystalline silicon layer, removing the surface oxide layer and the polycrystalline silicon layer from a subcollector reach-through area, depositing a silicon nitride layer, over the structure, depositing a silicon dioxide layer, over the structure, opening the silicon dioxide layer, the silicon nitride layer and the thermal oxide layer to define an intrinsic base and emitter area, thermally oxidizing the polycrystalline layer and driving the base impurity downwardly into the epitaxial layer, to form the intrinsic and extrinsic base regions of the transistor, isotropically etching the thermal oxide to expose the polysilicon layer in the emitter area while leaving the sidewall of the polycrystalline silicon layer covered with the thermal oxide, ion implanting an emitter impurity into the exposed emitter area of the polycrystalline silicon layer, thermally oxidizing the polycrystalline silicon layer in the emitter area to drive the emitter impurity inwardly into the epitaxial layer, and opening the collector, extrinsic base and emitter contact openings and forming conductive metallurgy.
Claim 2
Dependent Claim 239 words
A process for forming a transistor having a shallow emitter region and a narrow intrinsic base region and an extrinsic base region including the successive steps of: depositing a layer of polycrystalline silicon on a semiconductor substrate provided with a subcollector, an epitaxial layer, isolated regions, and oxide surface with holes open in the oxide surface for the extrinsic base, intrinsic base and emitter region, thermally oxidizing the surface of the polycrystalline silicon layer, implanting a base impurity into the polycrystalline silicon layer, removing the surface oxide layer and the polycrystalline silicon layer from a subcollector reach-through area, depositing a silicon nitride layer, over the structure, depositing a silicon dioxide layer, over the structure, opening the silicon dioxide layer, the silicon nitride layer and the thermal oxide layer to define an intrinsic base and emitter area, thermally oxidizing the polycrystalline layer and driving the base impurity downwardly into the epitaxial layer, to form the intrinsic and extrinsic base regions of the transistor, isotropically etching the thermal oxide to expose the polysilicon layer in the emitter area while leaving the sidewall of the polycrystalline silicon layer covered with the thermal oxide, ion implanting an emitter impurity into the exposed emitter area of the polycrystalline silicon layer, thermally oxidizing the polycrystalline silicon layer in the emitter area to drive the emitter impurity inwardly into the epitaxial layer, and opening the collector, extrinsic base and emitter contact openings and forming conductive metallurgy.
Claim 3
Dependent Claim 75 words
A process as claimed in claim 1, further including, after the step of isotropically etching the thermal oxide, depositing a layer of silicon dioxide, or a composite layer comprising silicon dioxide and silicon nitride layers, over the structure and isotropically etching the deposited oxide layer in the emitter area to re-expose the polycrystalline silicon layer in the emitter area while leaving an increased thickness of oxide cover on the sidewall of the polycrystalline silicon layer.
Claim 4
Dependent Claim 24 words
A process as claimed in claim 2, in which the deposited oxide layer 0 0 is between about 100 A amd 10,000 A thick.
Claim 5
Dependent Claim 21 words
A process as claimed in any preceding claim, in which the polycrystalline silicon layer is 1000 A to 5000 A thick.
Claim 6
Dependent Claim 19 words
A process as claimed in claim 4, in which the polycrystalline 0 silicon layer is about 2300 A thick.
Claim 7
Dependent Claim 43 words
A process as claimed in any preceding claim, in which the base impurity is boron with an average doping level of between about 1 x 10 18 and 1 x 10 21 atoms/cc and is mostly contained within the said polycrystalline silicon layer.
Claim 8
Dependent Claim 49 words
A process as claimed in any preceding claim, in which the emitter impurity is arsenic with a doping level of between about 1 x 1 0 15 and 1 x 10 16 at om s/cm 2 and is mostly contained within the emitter area of the polycrystalline silicon layer.
Claim 9
Dependent Claim 29 words
A process as claimed in any preceding claim, in which the thermal oxidation of the polycrystalline silicon layer is performed at a temperature of between about 800°C and 1000°C.
Claim 10
Dependent Claim 42 words
A process as claimed in any preceding claim, which results in the PN base-emitter junction being between about 100 A and 2000 A in depth into the epitaxial layer and a portion of that junction is within the said polycrystalline silicon layer.
Claim 11
Dependent Claim 29 words
A process as claimed in any preceding claim, which results in the PN base-collector junction being between about 200 A and 4000 A in depth into the epitaxial layer.

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