Claims Analysis
Total Claims: 11
Claim 1
Independent Claim
91 words
A process for making a polymerization catalyst, characterized by forming a silica hydrogel; aging said hydrogel for a time of at least one hour; treating the thus aged hydrogel with a volatile liquid hydroxy-containing organic compound having a solubility in water of less than 6 grams per 100 grams of water to convert said hydrogel to a xerogel; subjecting the thus formed xerogel to a heat treatment in an inert atmosphere at an elevated temperature; and activating the thus heat treated xerogel, said xerogel also containing chromium, in an oxygen-containing ambient.
Claim 2
Dependent Claim
91 words
A process for making a polymerization catalyst, characterized by forming a silica hydrogel; aging said hydrogel for a time of at least one hour; treating the thus aged hydrogel with a volatile liquid hydroxy-containing organic compound having a solubility in water of less than 6 grams per 100 grams of water to convert said hydrogel to a xerogel; subjecting the thus formed xerogel to a heat treatment in an inert atmosphere at an elevated temperature; and activating the thus heat treated xerogel, said xerogel also containing chromium, in an oxygen-containing ambient.
Claim 3
Dependent Claim
15 words
The process of claim 1 characterized in that said silica hydrogel is a silica-titania-chromium tergel.
Claim 4
Dependent Claim
36 words
The process of claim 1 or 2 characterized in that said hydroxy-containing organic compound is a C 5 or C 6 alcohol; in particula: wherein said alcohol is selected from 3-methyl-l-butanol, 1-pentanol, and 1-hexanol, and mixturesthereof.
Claim 5
Dependent Claim
46 words
The process of any of claims 1 to 3 characterized in that said inert ambient comprises nitrogen and said heat treatment in said nitrogen is carried out for a time within the range of 15 minutes-to 1 hour at a temperature within the range of 427-871°C.
Claim 6
Dependent Claim
27 words
The process of any of claims 1 to 4 characterized in that said activation is carried out in air at a temperature within the range of 649-816°C.
Claim 7
Dependent Claim
92 words
The process of claim 1 characterized in that said silica is a silica-titania-chromium tergel, said aging is carried out at a temperature of 18 - 93°C for 1 to 20 hours, said liquid hydroxy-containing organic compound is a C 5 or C 6 alcohol, said inert ambient is nitrogen, said activation is carried out in air, said heat treatment in said inert atmosphere is carried out at a temperature within the range of 427 - 871°C and said activation is carried out at a temperature within the range of 649 - 816°C.
Claim 8
Dependent Claim
27 words
The process of any of claims 1 to 6 characterized in that said aging is carried out at a pH within the range of 7 to 9.
Claim 9
Dependent Claim
54 words
The process of claim 7 characterized in that said pH is maintained within the range of 7 to 9 by means of adding a basic material to said hydrogel; in particular wherein said basic material is selected from ammonia or ammonium hydroxide; in particular wherein said basic material is added prior to said aging.
Claim 10
Dependent Claim
40 words
The process of claim 7 characterized in that said pH is maintained at said value of 7 to 9 by means of utilizing a coordination chromium compound having nitrogen-containing groups; in particular wherein said chromium compound is chloropentamine chromium(III) chloride.
Claim 11
Dependent Claim
94 words
A polymerization process comprising contacting at least one mono-1-olefin having 2 to 8 carbon atoms per molecule with a catalyst under polymerization conditions and recovering a polymer, characterized by using a catalyst according to one of claims 1 to 9; in particular wherein said olefin is selected from ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 4-methyl-1-pentene and 1-octene; in particular wherein said olefin comprises ethylene; in.particular wherein said polymerization is carried out under slurry conditions; in particular wherein said polymer is an ethylene homopolymer or a copolymer having 98 to 99.6 mole percent polymerized ethylene units.