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EP0083783A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Fabrication method for integrated circuit structures including field effect transistors of sub-micrometer gate length, and integrated circuit structure fabricated by this method

Assignee: International Business Machines Corp
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Filing: 1982-12-27
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Granted: —
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Expires: 2002-12-27
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Abstract

Abstract For forming field effect transistors, a multilayer structure (16, 20, 21, 22, 24, 26) of different materials including a conductive layer (20) is deposited over a substrate (10). Vertical sidewalls are obtained by etching the top layers (24, 26) and a sidewall layer (30) is formed by oxidizing the sidewalls. Removing further material leaves the very fine structure of sidewall layers, which is used as a mask to etch the lower layers (22, 21, 20) so as to leave portions of the conductive layer as very fine gate electrodes, plus interconnections. Some gate electrodes of larger dimension are obtained simultaneously by covering the area between two stripes of the sidewall layer before etching down to the conductive layer.

Inventors

  • 👤 Francisco Homero De La Moneda
  • 👤 Robert Charles Dockerty

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-10-30 02:45
CPC Classifications
H; H10; H10W; H10W10/00; H10W10/10; H10W10/13; H10D; H10D64/00; H10D64/01; H10D64/013; H10D64/01302; H10D64/01304; H10D64/01326; H10D64/01328; H10D84/00; H10D84/01; H10D84/0123; H10D84/0126; H10D84/0135; H10D84/0142; H10D84/02; H10D84/03; H10D84/038; H10D84/80; H10D84/82; H10D84/83; H10D84/8311; H10W10/01; H10W10/011; H10W10/012; H10W10/0125; H10W10/0126; H10D84/83138; Y; Y10; Y10S; Y10S438/00; Y10S438/942; Y10S438/947

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 313 words
A method for fabricating a semiconductor integrated circuit structure including at least some field effect transistor devices having a sub-micrometer gate length, on the basis of a semiconductor substrate (10) having a surface isolation pattern (12) which isolates regions of said semiconductor within said substrate from one another and which regions are designated to contain devices, characterized by the following steps: forming a silicon dioxide layer (16) which is designated to be in part the gate dielectric upon the surface of said substrate having the surface isolation pattern therein; depositing a conductive layer (20) upon said silicon dioxide layer; depositing a first silicon nitride layer (22) on said conductive layer; depositing a polycrystalline silicon layer (24) upon said silicon nitride layer; depositing a second silicon nitride layer (26); etching said second silicon nitride layer and said polycrystalline silicon layer so as to provide portions of said polycrystalline silicon layer having substantial vertical sidewalls; portions of said polycrystalline silicon layer extend across certain of said regions designated to contain devices and onto the surrounding isolation pattern; thermally oxidizing the said sidewalls to form a silicon dioxide sidewall layer (30). thereon; etching the remaining portions of said polycrystalline silicon layer and second silicon nitride layer; removing the undesired portions of said silicon dioxide sidewall layer (30); using said silicon dioxide sidewall layer as a mask, etching said first silicon nitride layer (22) and said conductive layer (20) to form the gate electrodes of field effect transistor devices in said conductive layer having a length determined by the dimension of said silicon dioxide sidewall layer (30); ion implanting conductivity imparting impurities adjacent to said gate electrodes to form source/drain elements for said field effect devices in said regions designated to contain devices; and forming an insulator layer over said devices with openings therein through which electrical contacts to the various elements of said devices are provided.
Claim 2
Independent Claim 313 words
A method for fabricating a semiconductor integrated circuit structure including at least some field effect transistor devices having a sub-micrometer gate length, on the basis of a semiconductor substrate (10) having a surface isolation pattern (12) which isolates regions of said semiconductor within said substrate from one another and which regions are designated to contain devices, characterized by the following steps: forming a silicon dioxide layer (16) which is designated to be in part the gate dielectric upon the surface of said substrate having the surface isolation pattern therein; depositing a conductive layer (20) upon said silicon dioxide layer; depositing a first silicon nitride layer (22) on said conductive layer; depositing a polycrystalline silicon layer (24) upon said silicon nitride layer; depositing a second silicon nitride layer (26); etching said second silicon nitride layer and said polycrystalline silicon layer so as to provide portions of said polycrystalline silicon layer having substantial vertical sidewalls; portions of said polycrystalline silicon layer extend across certain of said regions designated to contain devices and onto the surrounding isolation pattern; thermally oxidizing the said sidewalls to form a silicon dioxide sidewall layer (30). thereon; etching the remaining portions of said polycrystalline silicon layer and second silicon nitride layer; removing the undesired portions of said silicon dioxide sidewall layer (30); using said silicon dioxide sidewall layer as a mask, etching said first silicon nitride layer (22) and said conductive layer (20) to form the gate electrodes of field effect transistor devices in said conductive layer having a length determined by the dimension of said silicon dioxide sidewall layer (30); ion implanting conductivity imparting impurities adjacent to said gate electrodes to form source/drain elements for said field effect devices in said regions designated to contain devices; and forming an insulator layer over said devices with openings therein through which electrical contacts to the various elements of said devices are provided.
Claim 3
Dependent Claim 17 words
A method in accordance with claim 1, characterized in that said conductive layer (20) is polycrystalline silicon.
Claim 4
Dependent Claim 24 words
A method in accordance with claim 1, characterized in that said conductive layer (20) is a combination layer of polycrystalline silicon and metal silicide.
Claim 5
Dependent Claim 18 words
A method in accordancew with claim 1, characterized in that said conductive layer (20) is a metal silicide.
Claim 6
Dependent Claim 44 words
A method in accordance with claim 1, characterized in that said silicon dioxide sidewall layer (30) has a thickness of between about 200 to 1000 nanometers which produces field effect transistors with short channel length of substantially the same dimensions as said sidewall layer.
Claim 7
Dependent Claim 51 words
A method in accordance with claim 1, characterized in that said conductivity imparting impurities are arsenic ion implanted using a dose of between about 5 x 10 15 to 1 x 10 16 ion s/ cm 2 at about 70 keV to form source/drain PN junctions which are 0.3 micrometer deep.
Claim 8
Dependent Claim 43 words
A method in accordance with claim 1, characterized in that said conductive layer (20) and/or said polycrystalline silicon layer (24) are N+ type and doped by an ion implantation process using an arsenic dose of 2 x 1 0 16 ions/cm 2 .
Claim 9
Dependent Claim 30 words
A method in accordance with claim 1, characterized in that said thermal oxidizing is done in a steam ambient and under pressure of several atmospheres and at a low temperature.
Claim 10
Dependent Claim 152 words
A method in accordance with claim 1, characterized in that some of said portions of said polycrystalline silicon layer (24), which have substantial vertical sidewalls and extend across regions designated to contain devices, are so positioned that at least a pair of the silicon dioxide sidewall layers (30) extends across the same region, each said pair defining a gate of extended length; after etching the remaining portions of the polycrystalline silicon layer and the second silicon nitride. layer (26) and after removing the undesired portions of the silicon dioxide sidewall layer (30), a resist pattern is formed to cover the area between the remaining portions of each said pair of silicon dioxide sidewall layers and to cover the desired interconnection pattern, so that in the step of etching the first silicon nitride layer (22) and the conductive layer (20), also gate electrodes of extended length and a device interconnection pattern are formed.
Claim 11
Dependent Claim 50 words
A method in accordance with claim 9, characterized in that said silicon dioxide sidewall layer (30) has a thickness between about 200 to 500 nanometers and the resulting gate electrode of extended length under each said pair of sidewall layers is larger than twice the dimension of said sidewall layers.
Claim 12
Dependent Claim 64 words
ll. A method in accordance with claim 9, characterized in that said sidewall layer (30) has a thickness of between about 200 to 1000 nanometers which produces field effect transistor devices with sub-micrometer gate length under each single sidewall layer, and field effect transistor devices having a gate length larger than two times said sub-micrometer gate length under each said pair of sidewall layers.
Claim 13
Dependent Claim 55 words
A method in accordance with claim 11, characterized in that the electrical contact to each said gate electrode of sub-micrometer gate length is over said isolation pattern (12) and the electrical contact for each said gate electrode of length larger than two times said sub-micrometer gate length is between said pair of sidewall layers (3D}.
Claim 14
Dependent Claim 69 words
Semiconductor integrated circuit structure fabricated by the method in accordance with claim 1 or 9, characterized in that it comprises at least some field effect transistor devices having a small-dimension gate electrode of a length less then about 1000 nanometers which extends across the respective device region and over said surface isolation pattern where it has an enlarged size area for making electrical contact to said short-length gate electrode.
Claim 15
Dependent Claim 60 words
Semiconductor integrated circuit structure in accordance with claim 13, characterized in that it comprises some other field effect transistor devices having an extended-dimension gate electrode of a length greater than two times the length of said small-dimension gate electrodes, contact to each said extended-dimension gate electrodes being made directly through an opening in an insulator covering the respective gate electrode.
Claim 16
Dependent Claim 33 words
Semiconductor integrated circuit structure in accordance with claim 13 or 14, characterized in that it comprises a conductive layer (20) of either polycrystalline silicon or a metal silicide or a combination of both.

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