Claims Analysis
Total Claims: 7
Claim 1
Independent Claim
246 words
A method for forming in a major surface of a silicon wafer at least one oxide region of a predetermined shape whose exterior surface is substantially flat and coplanar with adjacent regions of said major surface, comprising: forming on said major surface a first pattern-forming means (40) resistant to silicon etching and oxidation; forming therein a first pattern shape (41) of perimeter P corresponding, within a predetermined etch undercut (55), substantially to said predetermined shape; removing therefrom said first pattern shape so as to expose an underlying silicon region (42) substantially corresponding to said first pattern shape (41); etching said underlying silicon region (42) perpendicularly to said major surface to a predetermined bottom depth (45), and laterally parallel to said major surface by said predetermined etch undercut (55) from said perimeter P, so as to form a tub region (43) having a bottom region (47) and a sidewall region (44); depositing conformally thereon a second pattern-forming means (46) having an oxidation rate less than silicon; removing selectively said second pattern forming means (46) so as to expose said bottom region (47) to subsequent oxidation, but leave a sufficient thickness (48) of said second pattern forming means (46) remaining on said sidewall region (44) to control oxidation thereon; forming said oxide region (50-51) in said tub region; continuing until said exterior surface (52) of said oxide region (50-51) formed in said tub region is substantially flat and coplanar with said adjacent regions (53) of said major surface.
Claim 2
Independent Claim
246 words
A method for forming in a major surface of a silicon wafer at least one oxide region of a predetermined shape whose exterior surface is substantially flat and coplanar with adjacent regions of said major surface, comprising: forming on said major surface a first pattern-forming means (40) resistant to silicon etching and oxidation; forming therein a first pattern shape (41) of perimeter P corresponding, within a predetermined etch undercut (55), substantially to said predetermined shape; removing therefrom said first pattern shape so as to expose an underlying silicon region (42) substantially corresponding to said first pattern shape (41); etching said underlying silicon region (42) perpendicularly to said major surface to a predetermined bottom depth (45), and laterally parallel to said major surface by said predetermined etch undercut (55) from said perimeter P, so as to form a tub region (43) having a bottom region (47) and a sidewall region (44); depositing conformally thereon a second pattern-forming means (46) having an oxidation rate less than silicon; removing selectively said second pattern forming means (46) so as to expose said bottom region (47) to subsequent oxidation, but leave a sufficient thickness (48) of said second pattern forming means (46) remaining on said sidewall region (44) to control oxidation thereon; forming said oxide region (50-51) in said tub region; continuing until said exterior surface (52) of said oxide region (50-51) formed in said tub region is substantially flat and coplanar with said adjacent regions (53) of said major surface.
Claim 3
Dependent Claim
42 words
The method of claim 1 wherein said predetermined etch undercut (55) is larger than one-fourth but less than twice said predetermined bottom depth (45), and wherein said selective removal of said second pattern-forming means (46) is accomplished by an anisotropic etching means.
Claim 4
Dependent Claim
38 words
The method of claim 2 wherein said anisotropic etching means is ion milling, and wherein said ion milling takes place at an angle of incidence, measured with respect to a surface normal, of not more than 60 degrees.
Claim 5
Dependent Claim
56 words
The method of claim 1, or 2, or 3 wherein said first pattern-forming means (40) consists essentially of a sandwich of a layer of silicon dioxide formed on said silicon wafer and a layer of silicon nitride formed on said layer of silicon dioxide, and wherein said second pattern-forming means (46) consists essentially of silicon nitride.
Claim 6
Dependent Claim
95 words
The method of claim 4 wherein said layer of silicon dioxide has a thickness in the range 100 to 5000 Angstroms (10- 8 to 5 x 10- 7 m), and said layer of silicon nitride has a thickness in the range of 500 to 5000 Angstroms (5 x 10- 8 to 5 x 10- 7 m), and wherein said sufficient thickness (48) of said second pattern forming means (46) remaining on said sidewall region (44) of said tub region (43) is in the range 100-500 Angstroms (10- 8 to 5 x 10- 8 m ).
Claim 7
Dependent Claim
9 words
A product formed using the process of claim 1.