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EP0021675A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Continuous-stream method of preparing crystalline zeolites

Assignee: Mobil Oil AS
•
Filing: 1980-06-06
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Granted: —
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Expires: 2000-06-06
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Abstract

Abstract A method for preparing a crystalline zeolite, with a constraint index of between 1 and 12 and a SiO 2 /Al 2 O 3 ratio grea- - ter than 12 on a continuous-stream basis. An aqueous reaction mixture composition having an OH / SiO 2 mole ratio less than 1 is passed in a continuous stream through a heated reactor zone to produce a slurry of zeolite.

Inventors

  • 👤 Louis Deane Rollmann
  • 👤 Ernest William Valyocsik

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-02 16:23
CPC Classifications
C; C01; C01B; C01B33/00; C01B33/20; C01B33/26; C01B33/28; C01B33/2807; C01B33/2876

Claims Analysis

Total Claims: 11
Claim 1
Independent Claim 1 words
.
Claim 2
Independent Claim 143 words
A method for preparing a crystalline zeolite having a constraint index between 1 and 12 and a Si0 2 /A1 2 0 3 ratio greater than 12 on a continuous stream basis which comprises preparing a mixture containing sources of an alkali metal oxide, R 2 0, an oxide of aluminum, an oxide of silicon and water under controlled amounts of the resultant hydroxyl, silica and alumina components and having a composition, in terms of mole ratios of oxides, falling within the following ranges: wherein R is a tetrapropylammonium cation or an amine having a pK a greater than about 7, said mixture being introduced in a continuous stream, and maintaining the mixture at a temperature between about 50 and 250°C, at LHSV between 0.01 and 10 at a pressure between about 1 and 60 atmospheres until crystals of said zeolite are formed.
Claim 3
Dependent Claim 23 words
The method of Claim 1 wherein the mixture has a composition, in terms of mole ratios of oxides, falling within the following ranges:
Claim 4
Independent Claim 20 words
The method according to Claims 1 and 2 wherein the temperature is maintained between from about 160°C to about 210°C.
Claim 5
Independent Claim 31 words
The method of Claims 1, 2 and 3 wherein said sources of an alkali metal oxide, R 2 0, an oxide of aluminum, and an oxide of silicon are introduced step-wise.
Claim 6
Dependent Claim 24 words
The method according to Claim 4 wherein modifiers including acids and bases are introduced step-wise into the- reaction mixture for pH control during crystallization.
Claim 7
Independent Claim 21 words
The method according to Claims 1 and 2 wherein seed crystals of the product zeolite are introduced into the reaction mixture.
Claim 8
Dependent Claim 96 words
In a method for preparing a crystalline zeolite having a constraint index between about 1 and 12 and a silica/alumina ratio greater than 12 from a reaction mixture containing sources of an alkali metal oxide, R 2 0, an oxide of aluminum, an oxide of silicon and water, wherein R is a tetrapropylammonium cation or an amine having a pK a greater than about 7, and maintaining said mixture under crystallization conditions, the improvement which comprises conducting said crystallization at a resultant OH /Si0 2 ratio of less than 1 and on a continuous stream basis.
Claim 9
Dependent Claim 31 words
The method according to Claim 7 wherein a further improvement comprises introducing said sources of an alkali metal oxide, R 2 0,-an oxide of aluminum, and an oxide of silicon step-wise.
Claim 10
Dependent Claim 10 words
The method of Claim 1 wherein said zeolite is ZSM-5.
Claim 11
Dependent Claim 19 words
The crystalline zeolites produced by the method of Claims 1, 2, 3, 4, 5, 6, 7, 8, and 9.

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