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EP0016661A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Preparation of an optically anisotropic deformable pitch precursor

Assignee: EIDP Inc
•
Filing: 1980-03-26
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Granted: —
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Expires: 2000-03-26
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Abstract

Abstract An optically anisotropic deformable pitch precursor, which upon appropriate heating forms a material suitable for the manufacture of carbon fibres, is prepared from a carbonaceous isotropic pitch. The latter is treated with an organic solvent system having a solubility parameter between 1.0 and 9.5, preferably a toluene/heptane mixture. Normally the solvent system is employed in an amount of 5 to 150ml per gram of pitch. The solvent system contains a dealkylation catalyst, preferably SnCl 4 , FeCl 3 , AlCl 3 or BF 3 an amount of 5.0 wt.% based on the pitch. A catalyst- solubilizing agent can also be added. Reaction between catalyst and pitch is effected at a temperature normally between 30°C and 250°C and for a time, suitable from 1 to 5 hours, sufficient to increase the solvent-insoluble fraction of the pitch. Thereafter the solvent-insoluble fraction is separated as the precursor product.

Inventors

  • 👤 Cornelius Gilbert Fitzgerald

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-08 18:28
CPC Classifications
D; D01; D01F; D01F9/00; D01F9/08; D01F9/12; D01F9/14; D01F9/145; C; C10; C10C; C10C3/00

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 150 words
A process of preparing a precursor of an optically anisotropic deformable pitch by treating a carbonaceous isotropic pitch with an organic solvent system having a solubility parameter between 8.0 and 9.5, said solvent being employed in an amount sufficient to provide a solvent insoluble fraction which is capable of being converted into an optically anisotropic pitch having greater than 75% optically anisotropic phase when heated for less than 10 minutes at about 30 0 above the point where the material becomes liquid; characterized by adding a dealkylation catalyst, and a solubilizing agent for the catalyst if required, to the organic solvent system and reacting the catalyst and the pitch in the solvent system at a temperature preferably up to 250°C, and for a time sufficient to permit an increase in the amount of the solvent insoluble fraction of the pitch; thereafter isolating the solvent insoluble fraction as the precursor product.
Claim 2
Dependent Claim 150 words
A process of preparing a precursor of an optically anisotropic deformable pitch by treating a carbonaceous isotropic pitch with an organic solvent system having a solubility parameter between 8.0 and 9.5, said solvent being employed in an amount sufficient to provide a solvent insoluble fraction which is capable of being converted into an optically anisotropic pitch having greater than 75% optically anisotropic phase when heated for less than 10 minutes at about 30 0 above the point where the material becomes liquid; characterized by adding a dealkylation catalyst, and a solubilizing agent for the catalyst if required, to the organic solvent system and reacting the catalyst and the pitch in the solvent system at a temperature preferably up to 250°C, and for a time sufficient to permit an increase in the amount of the solvent insoluble fraction of the pitch; thereafter isolating the solvent insoluble fraction as the precursor product.
Claim 3
Dependent Claim 25 words
A process as claimed in claim 1, characterized in that the dealkylation catalyst is selected from heavy metal halides, Lewis acids, and Lewis acid salts.
Claim 4
Dependent Claim 39 words
A process as claimed in claim 2, characterized in that the dealkylation catalyst is selected from (a) chlorides and bromides of tin, iron, zinc and copper; (b) aluminium chloride or boron trifluoride; (c) etherates and aminates of boron trifluoride.
Claim 5
Dependent Claim 37 words
A process as claimed in any preceding claim, characterized in that the dealkylation catalyst is employed in an amount of from 0.2% to 5.0 wt.%, preferably 1% to 2 wt.%, based on the weight of the pitch.
Claim 6
Dependent Claim 26 words
A process as claimed in any preceding claim, characterized in that the said temperature of the reaction is the boiling point of the organic solvent system.
Claim 7
Dependent Claim 22 words
A process as claimed in any preceding claim, characterized in that the reaction is combusted at a temperature of 30°C to 250°C.
Claim 8
Dependent Claim 32 words
A process as claimed in any preceding claim, characterized in that from 5 to 150 ml, preferably 10 to 20 ml, of the solvent system is employed per gram of the pitch.
Claim 9
Dependent Claim 35 words
A process as claimed in any preceding claim, characterized in that a solubilizing amount of acetone, nitrobenzene, or an organic ether is employed when the dealkylation catalyst is zinc chloride, aluminium chloride or boron trifluoride.

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