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EP0006647A2 Expired / Lapsed EP ⏱️ 0.0 years remaining

Disposable absorbent nonwoven structure

Assignee: Georgia Pacific Nonwovens LLC
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Filing: 1979-06-07
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Granted: —
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Expires: 1999-06-07
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Abstract

Abstract Disposable absorbent structures comprising alternate hydrophobic thermoplastic material and nonwoven hydrophobic thermoplastic material, minimally bonded together. The outer layers of the structures are of absorbent nonwoven material and the structures comprise at least two such absorbent layers and at least one nonwoven hydrophobic thermoplastic layer. The hydrophobic thermoplastic material may comprise one or more webs of any appropriate polymer and of any structural form having an open area sufficient to permit the free passage of liquids therethrough. The absorbent layers may comprise spunbonded rayon webs or webs of air laid, wet laid or carded rayon fibers of staple length or longer, with or without mechanical or hydraulic needling. The outer absorbent layers may also comprise stabilized rayon webs and the inner absorbent plies, when the ultimate desired characteristics of the absorbent structure will permit, may be of other cellulosic materials such as layers of tissue. fluff, wadding and the like. The absorbent structures demonstrate synergistic absorbency, excellent wet and dry bulk, low lint discharge and a cloth-like aesthetic primarily consisting of quietness and good hand, including such attributes as drape, softness and flexibility.

Inventors

  • 👤 Mary Katherine King
  • 👤 William Joseph Boyd, Iii

Bibliographic Details

Application Number —
Jurisdiction EP
Data Source google_patents
Last Synchronized 2026-11-06 10:26
CPC Classifications
B; B32; B32B; B32B5/00; B32B5/02; B32B5/08; B32B27/00; B32B27/12; B32B27/32; B32B7/00; B32B7/02; B32B7/04; B32B7/05; D; D04; D04H; D04H1/00; D04H1/40; D04H1/42; D04H1/425; D04H1/4258; D04H1/44; D04H1/46; D04H1/498; B32B2262/00; B32B2262/04; B32B2307/00; B32B2307/70; B32B2307/73; Y; Y10; Y10T; Y10T428/00; Y10T428/24; Y10T428/24802; Y10T428/24826; Y10T442/00; Y10T442/60; Y10T442/659; Y10T442/66; Y10T442/668

Claims Analysis

Total Claims: 9
Claim 1
Independent Claim 93 words
An absorbent nonwoven structure comprising layers of nonwoven absorbent material and nonwoven hydrophobic thermoplastic material characterised in that the absorbent and thermoplastic layers are disposed alternately with absorbent layers forming both of the outermost layers, each of the nonwoven hydrophobic thermoplastic layers having a basis weight of 5-25 g/m 2 and an open area of at least 40%, the layers being spot bonded together and the thermoplastic layers having a structure that will provide void value between, and support for, adjacent absorbent layers so as thereby to increase the absorbency of the structure.
Claim 2
Dependent Claim 93 words
An absorbent nonwoven structure comprising layers of nonwoven absorbent material and nonwoven hydrophobic thermoplastic material characterised in that the absorbent and thermoplastic layers are disposed alternately with absorbent layers forming both of the outermost layers, each of the nonwoven hydrophobic thermoplastic layers having a basis weight of 5-25 g/m 2 and an open area of at least 40%, the layers being spot bonded together and the thermoplastic layers having a structure that will provide void value between, and support for, adjacent absorbent layers so as thereby to increase the absorbency of the structure.
Claim 3
Dependent Claim 36 words
A structure according to Claim 1 wherein at least one of said nonwoven absorbent layers comprises a spunbonded continuous filament rayon web having a basis weight of from 20 to 7 5 g/ m 2 .
Claim 4
Dependent Claim 100 words
A structure according to Claim 1 wherein at least one of said nonwoven absorbent layers comprises a web of discontinuous rayon fibers of at least staple length chosen from the class consisting of an air laid web, a wet laid web, a carded web, an air laid and mechanically needled web, a carded and mechanically needled web, an air laid and hydraulically needled web, a wet laid and hydraulically needled web and a carded and hydraulically needled web, said at least one discontinuous fiber rayon ' web having a basis weight of from 2 0 to 75 g/m 2 .
Claim 5
Dependent Claim 20 words
A structure according to anyone of Claims 1-3 wherein said outermost nonwoven absorbent layers each comprise a stabilized rayon web.
Claim 6
Dependent Claim 65 words
A structure according to anyone of Claims 1-4 wherein said nonwoven hydrophobic thermoplastic layers each comprise at least one web chosen from the class consisting of an expanded film web, an extruded and embossed web, a melt blown web and a spunbonded web made from a polymer chosen from the class consisting of polyethylene, polypropylene, ethyl vinyl acetate, ethylene methyl acrylate, polyester polyamide and polyurethane.
Claim 7
Dependent Claim 45 words
A disposable laparotomy sponge according to any one of Claims 1-5 comprising four absorbent rayon webs of basis weight 30 g/m 2 and three hydrophobic thermoplastic webs selected from polyethylene webs of basis weight 18 g/m 2 and polypropylene webs of basis weight 6 g/m2.
Claim 8
Dependent Claim 40 words
A disposable laparotomy sponge of structure according to Claim 6 characterised in that the absorbent webs comprise continuous filament spunbonded rayon webs, the two outermost hydrophobic webs being polyethylene webs and the central thermoplastic web comprising two adjacent polypropylene webs.
Claim 9
Dependent Claim 42 words
A disposable laparotomy sponge having a structure according to Claim 6 characterised in that the absorbent webs are continuous filament spunbonded rayon webs, the two outermost thermoplastic hydrophobic webs are polypropylene webs and the central thermoplastic web is a single polyethylene web.

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